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A five-point problems and the solutions on structure and design of LED lights
» A five-point issues and the alternatives on framework and style of LED lights
A five-point issues and the alternatives on framework and style of LED lights
A five-point problems and the solutions on structure and design of LED lights
The application of LED lights are a lot of attention and favor of the
enterprise, but there are some problems in structural design, lighting,
creative, design, caused no small confusion to the use and selection of
the owners. This paper discusses the LED lamp structure and design of a
five-point problem and propose appropriate solutions, the main problems
in the current market a single “naked” street are as follows: First, the
surface treatment (including power), it is difficult to
withstand erosion of long harsh environment.The so-called “naked” street
is generally the radiator directly to the exposed street lamp.Some
manufacturers believe that this is more conducive to heat, but the
premise is that the lamps must be installed in a relatively clean
environment, free from the influence of external adverse conditions, the
practical application of the lamps are mounted directly on the outdoor,
may experience acid rain, dust storms, Blizzard, exposure and other
harsh environments. Secondly, due to the small proportion of aluminum
alloy, and superior thermal performance, heat sink of the LED lights
generally use aluminum alloy, aluminum and chemical properties are very
active, easily and acid-base reaction, exposure in the air is also very
easy oxidation . Although the corrosion resistance after anodizing can
be greatly improved, but the lighting installation still can not
guarantee the oxide film is not damaged when the oxide film is damaged,
the aluminum alloy active chemical properties can be manifested. Prone
to pollution, acid rain, some of the gaps and grooves in the acidic
water will accumulate in the lamp body, the volatilization of the storm
after the gap or groove in the acidic water can corrode the lamp body,
subject to corrosion the lamp body not only affects the appearance, the
heat, but also affect the mechanical properties. In addition, the
“naked” street lights due to the structural characteristics of the
radiator itself causing it is very easy to accumulate dust and snow.The
dust cover on the radiator, the cooling performance of the aluminum
alloy will be adversely affected, the snow on the surface seem more
conducive to heat, but in fact the heat lamp in the cold weather is
enough, a lot of snow but it will poles caused by the enormous pressure.
Second, the rectangular shaped design does not meet wind resistance
requirements.Rectangular-shaped mentioned here refers to the lamp was
nearly square shape, a large area of the plane of each side were
tested. This plane feel better power when the wind from a plane
perpendicular to blow over, the plane can not be the wind
differentiation, and thus create pressure to the fixed structure of
poles and lamps. This pressure was not obvious under normal
circumstances, but when the lighting poles after a long period of Zhao
and corrosion to blame, should along??% B??? District run into a
typhoon, there may be poles tilted or Su bending or Gansu lamps risk of
falling moo
Heat island effect caused by the LED street lamp failure??% 8? 9?? Moo
heat island effect in the main Ban?? 8% F??? Shock إ?? 0% 9?? 8% F??% 8%
careful surgery? 9% 8? Zao Mi the Qu 㼌 Yu Hua Mu owl?? 8% F Bang
silly?? the 1BF Yin hesitate Okinawa??? Tap??% 8%??? Bang?? 0% 9 Xin
879? 4% ?? 0% 9?? 9% 8?? 8% F Liang?? F% 9 to camphene ䷯ Gun on a
little island effect Si????? E,% 9?????% 8%??? 79??? street lights
Min???????? 8% 8 sash Yang masonry?? F% 9 camphene ䷯ Chao? 5B0? is
simply relying on natural convection. LED lamps for the main cooling
process or by the radiator and air convection heat transfer depends
mainly on natural convection in the wind under the influence to exclude
the outside world. Natural convection rely on contact and the heat sink
of cold air is heated by the radiator, natural increase, next to the
cold air coming up through this continuous cycle of the heat away. If
the radiator is too large, then which part of the hot air rises sideways
do not have enough cold air can add (next to the light source in the
heat, the air is relatively hot), it? A0? Will lead to decline in the
middle part of the cooling efficiency. temperature, the formation of the
heat island effect. LED heat island? The AF? Around the LED aging
faster, higher failure rate.
Fourth, the overall design to bring the post-maintenance
difficulties. The overall design refers to the entire light of the lamp
chamber is designed with an overall maintenance or light source chamber
and power chamber designed to maintain the overall. In recent years, the
practice shows that the LED lamps can not achieve
maintenance-free. This overall style lamps precisely can not be
maintained, the general road failure in the elevated car can not
complete the maintenance tasks, to lights replaced back to the factory
repair. This way would force manufacturers into the role of both
manufacturers and service providers need to pay a heavy price from a
manufacturer.
Fifth, the sharp edges and corners of the naked heat lamp safety
standards do not meet the requirements. Sharp edges and corners, some
metal parts of the lamp body to appear more sharp cusp. This pointed the
existence of at least three disadvantages.First, the processing and
handling is difficult to protect, easy to curl. Second, the surface
treatment difficult, plating or spray, the workpiece itself should be
charged at the cusp prone to the phenomenon of poly electricity, or
cause there to burn, or cause excessive thickness of coating
(coating). Third, easy to hurt the operation of the workers, some
manufacturers of light due to the edges and corners too sharp turn with
workers often scratch the hand, the more dangerous is that if the
workers in the elevated car lights installed scratch may be due to the
instinctive reaction Shousong open, the consequences would be
disastrous.
For the above five questions, this paper examines some solutions. The
first two questions, I believe that a streamlined superstructure can be
added to the lighting, streamlined superstructure do not have a large
area of the plane, and preferably the middle, peripheral. Of course,
have a design on the lid vents and diversion surface. So 4:00
advantages: first, the cover can reduce the exposure of UV damage to the
radiator surface protective layer; streamlined shape is not conducive
to stay in the accumulation of rainwater in the above, can most of the
water directly to the ground to reduce the pHmaterial corrosion lamps;
Third, streamline surface can significantly reduce the dust and snow
accumulation in the above, allows for heat dissipation to reduce the
light poles and fixtures pressure; wind, streamlined surface can
differentiate into multiple directions the force, reduce light poles and
lamps pressure.
The third, the four questions I recommended that the fixtures will be
“piecemeal” and give up the overall design, modular design instead. The
fifth issue that the proposed lighting design engineers standing
operating workers’ point of view, try to pay attention to the details of
the problem in the design.
In addition, in terms of design, the traditional lighting design has
accumulated years of experience in the semiconductor lighting design
engineers to draw the essence of traditional lighting. Compared with the
traditional lighting, LED light source has a small size, flexible array
can achieve a variety of beautiful product design. In addition, the
semiconductor lighting design engineers should be combined with the
geographical and cultural development of industrialization and the
artistic taste of the design products. The place has its own unique
local culture and customs, only more popular, according to the local
characteristics of the design of the lamp can also allow visitors a
better understanding of the local specialties. For example, the author a
few years ago the idea of creative design “sky sword”, “Zheng Love” and
the recent idea of creative design “UFO”, “boxer”, “Gourd Doll” has
been favored by many customers and colleagues.
At the same time as the lighting designer, unless proficient in lighting
knowledge, should also continue to improve their overall quality of
people’s daily lives, know how to find and feel the beauty of life, and
emotion into the work design, in order to achieve a viablethinking of
lighting design.
The author believes that with the increasing competition in the Chinese
market is becoming more international oriented, many SMEs lack the
support of the marketing network and brand, should walk the road of
professional development, focusing on product quality. The development
of enterprises to focus on how to develop high-quality, long life, low
price products, in order to create a win-win situation of consumers,
businesses and governments.
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